A deep learning framework for quality control process in the motor oil industry. Heydari, M., Alinezhad, A., & Vahdani, B. Engineering Applications of Artificial Intelligence, 133:108554, 2024.
A deep learning framework for quality control process in the motor oil industry [link]Paper  doi  abstract   bibtex   
Given the advancements in the modern world, using Multivariate-Multistage Quality Control (MVMSQC) patterns in continuous production industries is deemed crucial and essential. This study examines the importance and necessity of Multivariate-Multistage Quality Control in manufacturing industries, focusing on motor oil production. Motor oil quality significantly influences engine performance. Thus, the primary objective of this research is to enhance accuracy in detecting faults in quality variables, utilizing deep learning algorithms for visual quality control of data, a facet often overlooked in classical statistical methods and reducing process control time. Combining deep learning algorithms such as Long Short-Term Memory (LSTM) and Convolutional Neural Networks (CNN) for controlling numerical variables, and Residual Networks (ResNet) and Dense Convolutional Networks (DenseNet) for controlling image variables have been employed. Additionally, the Honey Bee Mating Optimization Algorithm (GBC) has been utilized to tune the parameters of the LSTM-CNN and ResNet-DenseNet deep learning algorithms. Combining heuristic algorithms and deep learning algorithms enhances the performance of the final models in quality control processes. A case study in the motor oil production industry is examined to demonstrate the real-world application of the proposed model. The proposed LSTM-CNN hybrid algorithm outperforms individual CNN and LSTM algorithms in fault detection, improving performance by 15% and 8%, respectively. Furthermore, in visual components, the proposed ResNet-DenseNet hybrid algorithm has shown higher accuracy than ResNet and DenseNet algorithms, improving performance by 10% and 15%, respectively. This research significantly contributes to developing Multivariate-Multistage Quality Control in manufacturing industries by employing deep learning methods. The primary aim is to identify faults in quality components and utilize deep learning algorithms for visual quality control of data, a facet often overlooked in classical statistical methods. The research significantly advances multivariate-multistage quality control in manufacturing industries by leveraging deep learning methods. It addresses detecting complex nonlinear patterns in large-scale data with high flexibility and minimal time.
@article{HEYDARI2024108554,
title = {A deep learning framework for quality control process in the motor oil industry},
journal = {Engineering Applications of Artificial Intelligence},
volume = {133},
pages = {108554},
year = {2024},
issn = {0952-1976},
doi = {https://doi.org/10.1016/j.engappai.2024.108554},
url = {https://www.sciencedirect.com/science/article/pii/S0952197624007127},
author = {Mehdi Heydari and Alireza Alinezhad and Behnam Vahdani},
keywords = {Autoencoder, Deep learning, Fault-detection, Multi-stage QC, Multivariate QC, Quality control (QC).},
abstract = {Given the advancements in the modern world, using Multivariate-Multistage Quality Control (MVMSQC) patterns in continuous production industries is deemed crucial and essential. This study examines the importance and necessity of Multivariate-Multistage Quality Control in manufacturing industries, focusing on motor oil production. Motor oil quality significantly influences engine performance. Thus, the primary objective of this research is to enhance accuracy in detecting faults in quality variables, utilizing deep learning algorithms for visual quality control of data, a facet often overlooked in classical statistical methods and reducing process control time. Combining deep learning algorithms such as Long Short-Term Memory (LSTM) and Convolutional Neural Networks (CNN) for controlling numerical variables, and Residual Networks (ResNet) and Dense Convolutional Networks (DenseNet) for controlling image variables have been employed. Additionally, the Honey Bee Mating Optimization Algorithm (GBC) has been utilized to tune the parameters of the LSTM-CNN and ResNet-DenseNet deep learning algorithms. Combining heuristic algorithms and deep learning algorithms enhances the performance of the final models in quality control processes. A case study in the motor oil production industry is examined to demonstrate the real-world application of the proposed model. The proposed LSTM-CNN hybrid algorithm outperforms individual CNN and LSTM algorithms in fault detection, improving performance by 15% and 8%, respectively. Furthermore, in visual components, the proposed ResNet-DenseNet hybrid algorithm has shown higher accuracy than ResNet and DenseNet algorithms, improving performance by 10% and 15%, respectively. This research significantly contributes to developing Multivariate-Multistage Quality Control in manufacturing industries by employing deep learning methods. The primary aim is to identify faults in quality components and utilize deep learning algorithms for visual quality control of data, a facet often overlooked in classical statistical methods. The research significantly advances multivariate-multistage quality control in manufacturing industries by leveraging deep learning methods. It addresses detecting complex nonlinear patterns in large-scale data with high flexibility and minimal time.}
}
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