Design and Fabrication of Si-Diaphragm, ZnO Piezoelectric Film-Based MEMS Acoustic Sensor Using SOI Wafers. Prasad, M., Sahula, V., & Khanna, V. K. IEEE Transactions on Semiconductor Manufacturing, 26(2):233-241, May, 2013.
Design and Fabrication of Si-Diaphragm, ZnO Piezoelectric Film-Based MEMS Acoustic Sensor Using SOI Wafers [link]Paper  doi  abstract   bibtex   
This paper reports a simpler technique for fabricating an microelectromechanical system acoustic sensor based on a piezoelectric zinc oxide (ZnO) thin film, utilizing silicon-on-insulator wafers. A highly c-axis-oriented ZnO film of thickness 2.4 ?m, which is covered with 0.2-?m-thick PECVD SiO2, is sandwiched between two aluminum electrodes on a 25- ?m-thick silicon diaphragm. This diaphragm thickness has been optimized to withstand sound pressure level range of 120-160 dB. Stress distribution studies using ANSYS have been performed to determine the locations for placement of capacitor electrodes. This paper also reports a technique for the creation of a positive slope of the ZnO step to ensure proper coverage during Al metallization. In order to maximize yield, process steps have been developed to avoid the microtunnel blockage by silicon/glass particles. The packaged sensor is found to exhibit a sensitivity of 382 ?V/Pa (RMS) in the frequency range from 30 to 8000 Hz, under varying acoustic pressure.
@Article{prasad2013tsem,
  author   = {Mahanth Prasad and Vineet Sahula and Vinod Kumar Khanna},
  title    = {Design and Fabrication of Si-Diaphragm, ZnO Piezoelectric Film-Based MEMS Acoustic Sensor Using SOI Wafers},
  journal  = {IEEE Transactions on Semiconductor Manufacturing},
  year     = {2013},
  volume   = {26},
  number   = {2},
  pages    = {233-241},
  month    = {May},
  issn     = {0894-6507},
  doi      = {10.1109/TSM.2013.2238956},
  url      = {http://ieeexplore.ieee.org/document/6410046/},
  abstract = {This paper reports a simpler technique for fabricating an microelectromechanical system acoustic sensor based on a piezoelectric zinc oxide (ZnO) thin film, utilizing silicon-on-insulator wafers. A highly c-axis-oriented ZnO film of thickness 2.4 ?m, which is covered with 0.2-?m-thick PECVD SiO2, is sandwiched between two aluminum electrodes on a 25- ?m-thick silicon diaphragm. This diaphragm thickness has been optimized to withstand sound pressure level range of 120-160 dB. Stress distribution studies using ANSYS have been performed to determine the locations for placement of capacitor electrodes. This paper also reports a technique for the creation of a positive slope of the ZnO step to ensure proper coverage during Al metallization. In order to maximize yield, process steps have been developed to avoid the microtunnel blockage by silicon/glass particles. The packaged sensor is found to exhibit a sensitivity of 382 ?V/Pa (RMS) in the frequency range from 30 to 8000 Hz, under varying acoustic pressure.},
  keywords = {aluminium;chemical vapour deposition;micromechanical devices;piezoelectric thin films;silicon-on-insulator;zinc compounds;ANSYS;Al metallization;MEMS acoustic sensor;PECVD SiO2;SOI wafer;Si;Si-diaphragm;SiO2;ZnO;acoustic pressure;aluminum electrode;c-axis-oriented ZnO film;capacitor electrode;frequency 30 Hz to 8000 Hz;glass particle;microelectromechanical system;microtunnel blockage;piezoelectric thin film;piezoelectric zinc oxide;silicon particle;silicon-on-insulator wafer;size 0.2 micron;size 2.4 micron;size 25 micron;sound pressure level;stress distribution;Acoustic sensors;Cavity resonators;Etching;Fabrication;Sensitivity;Silicon;Zinc oxide;Diaphragm;silicon-on-insulator (SOI) substrate;sound pressure level (SPL);thin film;zinc oxide (ZnO) film},
}

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